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Tires recycling plants (ELT)

PRODUCTIVITY

Panizzolo Recycling Systems plants for used tires recycling are recognized as one of the best solutions to this problem, because of their high production rates and effective results.

They can process passenger cars tires and truck tires, obtaining the following output:

  • Harmonium steel ring (from truck tires).
  • High quality tire crumb (10×10 mm. – 50×50 mm. – 100×100 mm.).
  • Rubber Chip (20 mm.)
  • Rubber Granule (0-2 mm. and 2-4 mm.)
  • Steel tire wire recovery (which comes clean trough Panizzolo Flex Tyre-Rubber line).
  • Textile fiber.

3 DIFFERENT PROCESS PHASES

Panizzolo Recycling Systems plant for tire recycling is composed of three different “blocks”. Each block has its specific production and its different outputs as tire crumb, rubber chip, iron wire, rubber granule.

Being a modular system, it is possible to choose just a single process, like i.e. tire shredding and selection to have high-quality tire crumb. Every plant can be quickly upgraded.

AUTOMATIC PROCESSING

The process flow of Panizzolo Recycling Systems Tire Plant is controlled and guaranteed by the control software. The control software is easy and user-friendly,  allowing customer to manage the production at its best, in real time, having direct control on the whole plant. It can be also equipped with a remote connection assistance.

MECHANICAL CLEANING PROCESS

Panizzolo Recycling Systems plant for tire recycling features a mechanical cleaning process, avoiding liquid gases, chemical agents for rubber freezing or expensive and dangerous thermic systems.

Panizzolo Recycling Systems plant is designed to reduce noise pollution level, requiring also less maintenance service.
Everything is made with special selected alloys, to ensure long life, maximizing quality of the output.



Recommended machines

Use technologies

Bead remover - Debeader For the mechanical extraction of the harmonium steel ring inside truck tires.
Shredder - special "classifier" sieve Tires are processed inside Panizzolo shreddder.
Shredder, working together with a special "classifier" sieve and a loop circuit, gives a high-quality output tire-crumb, whose size can be customized according to customer needs and requirements (50x50 mm - 80x80 mm. - 100x100 mm.)
Monorotor With interchangeable grids, to process tire crumb and obtain a standard granulated output. The results of this process are:
- Rubber Chip
- Iron wire separated from rubber

Rubber-chip and iron-wire are separated by an iron separator. Rubber chip is carried into the third working process, while iron wire can be stocked separately and transformed into secondary raw material by Panizzolo Tyre-Rubber plants.
Granulators Rubber chip (20 mm.) is conveyed to the blade-mill with grid, in order to reduce its size to an average of 4 mm.. This size will allow separation between textile fiber and rubber.
Separators Output material moves to separators, for final selection and size reduction.

TECHNICAL SYSTEMS

Plant PZ-TYRE 1500
Hourly production 1500 kg/h
kW 600 kW
Plant PZ-TYRE 2000
Hourly production 2000 kg/h
Potenza kW 750 kW
Plant PZ-TYRE 2500
Hourly production 2500 kg/h
kW 900 kW