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Category Archives: News

Metals recovery from mixed WEEE waste

 

In the treatment of metal waste, disposal plants must deal with large quantities of waste materials that often reach such high quantities of wear inert as to render the profitability of the processing null. The effective division of these scrap has a fundamental importance in the correct management of the recycling process and in the recovery of quality secondary raw materials.

 

 

Panizzolo Recycling metal recovery systems are characterized by the innovative patented refining mill. This specific hammer mill represents clear pluses in increasing grinding efficiency compared to products on the market. Thanks to the special fusions and treatment logics, it is possible to grind and granulate metals effectively even in waste considered highly weary as waste from WEEE, car-fluff, mixed metals and alubond plants.

Panizzolo recycling: metals recovery from incinerators slag

 

ASHES AND SLAG FROM INCINERATORS

Until a few years ago, in Italy and Europe , non-hazardous ashes and slag from incinerators were sent to the landfill. In the last few years, the introduction of restrictive European laws in the sector of waste collection and management has imposed to maximise the recovery.
When this kind of waste is put in an appropriate recycling plant , the slag from incinerators has remarkable recovery properties. From the treatment process is possible to obtain copper, brass, aluminium and other metals as output materials. Inert dusts are very abrasive components that can be sent to cement plants at the and of the the treatment.

 

 

PANIZZOLO PLANT WITH MECHANIC TREATMENT

With Panizzolo refining plant the waste from incinerators are introduced in an End-of-Waste recycling cycle which operates only with mechanic treatment. The Flex 500 Stationary Refine hammermill (with patented cradle) and the patented refiners mills RAF-F and RAF-M treat the waste with only a step without losses of inert.

 

WEAR CONTROL. OUTPUT: SECONDARY RAW MATERIAL

Thanks to specific castings and processing logic, the hammermills can treat abrasive waste like combustion ashes.
From the incinerators waste, granulated metals like copper, brass and aluminium can be recovered, separating them from inert materials and falling into the “Secondary Raw Material” category. Panizzolo refining plant maximises the metals profitability for sale, breaking down the operating costs and simplifying the maintenances.

Silniki elektryczne: rozdrabnianie drutu miedzianego

 

Flexible in tearing metal waste, Panizzolo PZ 2H shredder is also fit for processing skeins with copper wire.
This output, coming from electric motor treatment plants, consists of a tangle of cable mixed with iron, steel, aluminum and other metals. The shredding process, besides reducing its size, allows the skein to be untangled even in the presence of the most difficult metals to treat.

 

 

Avoiding working with material not conform to the load of the refining mills, Panizzolo shredder is a fundamental first step to guarantee quality of work, constant production and final profitability of individual metals.

Armoured cable (SWA): enhancement of copper, aluminium and iron

 

Use of armoured cable (SWA)

Unlike normal electric cables, the structure of armoured cables provides an high protection from cuts, abrasions and breakages. This kind of cable is used in urban and industrial field, mostly for electric transmission.

The inner part of the cable can vary on the basis of its purpose, material and metals thickness. Often, there is an iron foil under the sheath, while the central part can be made of copper or aluminium cables.

 

 

The management of waste from armoured cable

At the end of its cycle, the armoured cable becomes a difficult waste to introduce into the recycling system. The classic plants that treat this kind of material are not designed to process this kind of waste, in fact they would wear and damage the components of the machine.

Until a few years ago, the armoured cables, together with some other metal waste, were exported in China and India. However, the recent European bloc imposed the need to introduce efficient recovery solutions in member countries.

 

Treatment with Panizzolo hammermills

At the request of armoured cable treatment, Panizzolo has promptly responded with its range of hammermills and the patented refining plant. The grinding performances allow the enhancement and the separation of iron, copper and aluminium, without losses of inert materials. The grinding logic simplifies the recovery cycle and maximise the profitability of metals at the moment of sale.

The business opportunity hidden in MSW mixed waste

 

In the past few years European Union introduced strict laws for land filling in order to maximize the recovery of recyclable materials. This aim currently cannot be realized by many European plants when they have to deal with mix cans waste from MSW.

This waste is composed by mix metals (above all iron, alumnium and steel) and home-made inert like nylon, plastic, glass, etc…The production of this kind of waste is increasing, according by the recent EUROSTAT report with about 42,3 millions of tons every year.

 

MSW cans management: recover the ferrous proler

MSW waste is not homogeneous because of an ineffective collection in the capitals and in metropolitan cities.
The inert concentration can reach 60% compared to metals and it is considered to expensive to treat, but at the same time not complaint for the European landfills.

To maximize the recovery cycle, the enhancement of metallic proler could be an interesting business opportunity. In this way iron, steel, stainless steel and metals like aluminium, copper and brass could be reintroduced in the production cycle.

Anyway, foundries impose strict rules for an optimal cast of the product. Consequentially the companies cannot rely only on manual sorting, openers, or optical readers/X rays.
The solution is a grinding plant. A top quality hammermill frees the metals from inert, simplifies the final steps of separation and maximize the commercial value.

 

Hammermills for scrap

A company that takes this path need to ponder carefully the technical features of hammermill for scrap. Grinding the mix cans from MSW with not suitable models leads to serious economic and productive damages in a short-medium time.

During the process the hammermill undergoes to processing peaks, stressing many mechanical components, causing structural damages in the ineffective models.
The productive safety needs to be guaranteed by structures and armours suitable for MSW, speeding also the access of the elements involved in the grinding. These elements in comparison to other processes has higher wears, caused by the presence of glass and steel. A constant problem in hammermills with medium-low price range, economically penalizing productivity and spare parts management.

The suppliers which provide higher quality solutions have introduced successfully special cast alloys for horizontal hammermill. Hammers and grids have a slower and more gradual wear, keeping constant the output quality and avoiding the stops caused by light inert materials floating in the grinding chamber.

Flexibility in material treatment is an important feature for hammermills. The speed in changing the configuration of grids is essential, especially with this kind of waste. Nowadays few suppliers are able to ensure this essential feature in plants for the enhancement of mix cans from MSW.

The suppliers commitment and professionalism have enabled to renew the approach method of the treatment.
The material is not moved from a plant to another in order to be exported, buried or burned, even more plants are able to enhance metals from MSW, obtaining secondary raw materials and reintroducing them on the market.

Quality must be concrete, not only an advertising spot

 

Special Global Recycling Day: March 18th, 2019

The Global Recycling Day promotes the use of better technologies for the waste enhancement.

More attention has to be paid to companies which provide high levels recovery solutions in order to realise this project, avoiding faint and illusory advertising campaigns. Some companies promise top productivity results just on paper, that actually cannot be achieved, leaving clients at the mercy of problems.

 

introduce innovations for clients

It is very important to select the right company both for the supply of machines and also for complete plants.

The investments of companies in research and development is a distinctive trait. These can be carried out inside the company or in partnership with universities research departments.
Both methods have the aim to introduce innovations for clients. Patents is the final confirmation of high quality.

One of the most important factor is the predisposition of the supplier in listening and solving the clients problems.
A top quality product has its basis on solid Costumer Care procedures. From the tailored productive cycle development, till the treatment aimed to maximise the treated materials’ commercial value. Additional value consists in the pre-assembly and test before the start up. Only few companies focuses on a fast installation to maximise the time for the staff training.

 

Hammermills and economic benefits

An excellent example, for waste treatment is the hammermill. An underestimated machine but essential for the economic enhancement of metals.
The grinding process and the volumetric reduction enable to pre-treat or refining waste like electric motors, aluminium profile, cans, mix RSU, shredded collection, WEEE and other kind of waste. The mix outputs can be then conveyed to separation systems.

A top quality hammermill is able to provide financial and productivity benefits. For this reason we have to consider on the technical plan words like quality, reliability and productivity.

Some concrete examples can be made.
The grinding chamber need to have armours, so the external structure will be protected from wear.
During the working process the mill is subject to high efforts, so it is strategic important the choice of carpentries and welding. Comparing different mills which treat the same input material, we can note that in poorer models, wears appear also after a short period of use. This problems do not occur in other models with specific construction features even after several years of use.
Another yardstick are the components subject to wear. The material that makes up the hammers, need to be specially designed. Waste contained abrasive materials need to be treat with hammers, armours and grids which enables long working cycles, guaranteeing a top quality of the output product.
The applied technology has to be functional and easy to use for the operators. Maintenance and the change of setting for the different treatments (possibility to grind different types of waste) need to be carried out in short time.

This few examples are obviously related also in economic benefits.

In the future waste will be always more complex to enhance. In order to concrete the Global Recycling Day aim, it’s important to distinguish the companies like Panizzolo, that are able to provide solutions for metals enhancement and to maximize companies productivity.

Panizzolo Doubles Its Production Area

 

In a short time Panizzolo will complete the site extension works, doubling both the production area and the offices in Giacomo Matteotti street.

Last year the growing amount of work led to enter new skilled staff in technical, sales and after sales departments. In 2019 there will be the development of the production area that will be used for the pre assembly, testing of the machines and plants. New offices and meeting rooms will welcome our visitors.

The employment of sales and technical personnel is a guarantee of professionalism and quality. In this way Panizzolo has increased even more the assistance and the management of clients needs.

IERC 2019: Panizzolo presentation on WEEE fluff

 

In January 2019 Panizzolo participated at IERC congress, annual event which gather in Salisbury the most important international companies, specialised in the management of WEEE waste.

The speech of Matteo Turatto, Panizzolo sales manager, was this edition news. This event enabled to deepen the fluff treatment from WEEE waste and mix metals, to enhance copper, aluminium and steel contained inside of them. A very important issue for companies all over the world, which are forced to send a lot of tons of fluff to the landfill, material which could be recover.

 

 

Turatto, during his conference, compared the waste disposal with a specially developed treatment process. With the help of video clips of running plants in Europe, the exposition was related also to economic calculations on treatment, from data on recovered metals and output photos.

The technology of the plant works thanks to a complete mechanic and automatic treatment. The hammermills inside have been especially designed and patented. All the recycling solution works completely in line, enhancing metals with End-of-Waste cycle.
This refining plant, one of a kind in Europe for the treatment method, is the result of long tests at Padua plant and its aim it’s not only the separation of output materials, but overall the maximisation of the commercial value for sale.

The concreteness of the issue exposed has impressed different companies at the congress, that, at the end of the conference, took the opportunity to make more questions both in the conference hall and at Panizzolo stand.

Gospodarka odpadami fluff: nowa instalacja odzysku metali

 

Elastyczne przetwarzanie w gospodarce odpadami fluff

Na początku 2019 r. uruchomiona została nowa instalacja do rafinacji odpadów Panizzolo przeznaczona do zarządzania odpadami fluff.
Instalacja ta, zaprezentowana również w styczniu podczas kongresu IERC [Międzynarodowego Kongresu Recyklingu Elektronicznego] (w którym firma Panizzolo wzięła czynny udział wygłaszając poświęcony jej odczyt), składa się z chronionego patentem młyna młotkowego Panizzolo, przeznaczonego do zakończenia cyklu przetwarzania odpadów fluff i uzyskania produktu w postaci metali, które nie są już odpadami, dzięki odzyskowi stali, aluminium i miedzi (również z cewek i silników elektrycznych).

 

Stałe odpady wejściowe dzielą się na następujące kategorie: Fluff z metali mieszanych rozdrobnionych i zmielonych, fluff z instalacji flotacyjnych, car fluff (ze złomowanych pojazdów samochodowych), fluff z przetwarzania WEEE oraz inne podrzędne mieszanki.
Instalacja do rafinacji jest przeznaczona do odzyskiwania metalu zgodnie z logiką cyklu, w którym odpady przestają być odpadami (end-of-waste). Jako produkt końcowy uzyskuje się więc całkowicie odseparowany granulat aluminiowy, miedziany i stalowy, sklasyfikowany jako surowiec wtórny.

 

Młyny młotkowe Panizzolo: maszyny obniżające koszty eksploatacji

Młyny młotkowe RAF-M i RAF-F stanowią serce instalacji do rafinacji Panizzolo.
Udoskonalone w wyniku długotrwałych testów w zakładzie odzysku złomu i odpadów Panizzolo w Padwie, młyny młotkowe tej kategorii gwarantują niezawodność i bezpieczeństwo w gospodarce odpadami fluff.
Młyn młotkowy Panizzolo do rafinacji odpadów, w odróżnieniu od instalacji rozdrabniających kable elektryczne (których budowa umożliwia oddzielenie miedzi i tworzyw sztucznych oraz mielenie kabli aluminiowych bez innych metali obcych), wyposażony jest w wirnik z młotkami stałymi i ruchomymi.
Dzięki wzmocnionej konstrukcji, opatentowanej logice przetwarzania i komponentom wykonanym ze specjalnych odlewów, instalacja spełnia wszelkie kryteria jakości obróbki i odzysku wymagane przez firmę z Europy Północnej. Nasz klient przetwarza mieszane odpady składające się z: miedzi, aluminium, tworzyw sztucznych, tkanin, kabli z uchwytem masowym (zawierających stal i nikiel), chłodnic z żelaznymi wzmocnieniami, sworzni zawierających stal, proszku cementowego i proszku szklanego z WEEE, metali mieszanych zawierających stal i żelazo (z przemiału silników elektrycznych) i innych.

 

Dzięki wyjątkowej budowie młyna młotkowego do rafinacji odpadów, Panizzolo gwarantuje prawie w całości zautomatyzowaną metodę recyklingu odpadów, których obróbka sprawia szczególne trudności (i które zazwyczaj przekazywane są na wysypiska), natomiast elementy ulegające zużyciu eksploatacyjnemu są zaprojektowane pod kątem wydłużenia ich trwałości i ułatwienia wymiany. Wytrzymałość instalacji obróbki odpadów Panizzolo poświadcza ten sam zakład, który do tej pory pracuje w ciągłym systemie produkcyjnym.

 

Zmaksymalizować notowania cen miedzi

Odzysk metali i ich separacja od odpadów nieaktywnych odbywa się w zautomatyzowanym mechanicznym cyklu obróbki. Mieszane odpady fluff są mielone i oczyszczane z elementów magnetycznych, a uzyskana miedź i aluminium są ostatecznie granulowane i separowane.
Zgodnie z przepisami dotyczącymi przetwarzania odpadów i mając na celu uzyskanie metali z recyklingu nadających się do sprzedaży, instalacja do przetwarzania i odzysku odpadów fluff gwarantuje wzrost wartości otrzymanego metalu, a zwłaszcza wyceny ceny sprzedaży granulatu miedzi. Dowodem na to jest uzyskanie przez zakład odzysku złomu i odpadów Panizzolo certyfikatu producenta surowców wtórnych (definicja surowca wtórnego: 333/2011/UE i 715/2013/UE).
Zarówno we Włoszech, jak i w całej Europie, obserwujemy stały wzrost zapotrzebowania na tego rodzaju nową technologię. Dzięki zakończeniu cyklu utylizacji na jednej instalacji otrzymującej materiał, który nie jest już odpadem (end-of-waste), zarządzanie odpadami fluff i car fluff otwiera nowe perspektywy, na które rynek reaguje z dużym zainteresowaniem. Firmy europejskie przyznają, że Panizzolo, dzięki swojej instalacji do rafinacji, zdołało przekształcić poważny problem w interesującą możliwość biznesową.

Panizzolo S.r.l.

 

Panizzolo Sas, owner of the brand Panizzolo Recycling Systems, announces that since February 2019 it changes its business name to Panizzolo Srl (while the brand will continue to exist unchanged).

Following the strategy of workforce and production area restructuring and expansion, started in 2018, a mandatory step is also to improve the business name. Instead, VAT number, headquarters address, branch address, telephone numbers and e-mail addresses will remain unchanged.

The company wishes to underline that this operation will not change the quality of our services and products. Neither will it change the reliability and professionalism of the whole Panizzolo Team, especially our sales department, purchasing department and Customer Service department.